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Vibrant Coders
Industries · Industrial Automation

Bridge the gap between the PLC and the P&L.

Machine monitoring, IoT dashboards and edge bridges between PLCs and business software.

What usually hurts

  • Machine data trapped in HMIs and vendor dashboards
  • OEE calculated manually and argued about
  • Maintenance reactive, with breakdowns stopping the line
  • No link between machine events and ERP records

Automation vendors instrument machines; business software vendors ignore them. We work in the gap: capturing PLC, SCADA and sensor data at the edge, and turning it into dashboards, alerts and ERP transactions that managers act on.

Our Industry 4.0 layer is designed for Indian plants: intermittent networks, mixed-age machines and operators who need a screen that works in two taps.

What we build for industrial automation

  • PLC / SCADA integration

    OPC UA, Modbus and vendor API connectors with store-and-forward edge gateways.

  • OEE & monitoring dashboards

    Availability, performance and quality in real time with downtime-reason capture by operators.

  • Predictive maintenance

    MTBF-based alerts and automatic work orders before failure.

  • ERP integration

    Machine events become production entries, scrap records and maintenance tickets automatically.

Related work

Systems we have shipped in this sector.

Industrial automation · IoT

IoT machine-monitoring dashboard

An edge-to-cloud monitoring layer for CNC and VMC machines delivering real-time OEE, downtime-reason capture by operators and automatic maintenance tickets.

  • Node.js
  • MQTT
  • Redis
  • React
Real-time
OEE across the fleet
Two taps
to log a downtime reason
Automatic
maintenance work orders before failure
Manufacturing · Industry 4.0

Next-generation materials requirement planning

A multi-national manufacturer faced severe database-locking issues on its legacy SAP environment. We architected a scalable MRP platform and decoupled the infrastructure using a microservices pattern.

  • Laravel
  • PostgreSQL
  • React.js
  • AWS RDS
Zero
downtime scaling during peak production shifts
300%
faster Bill of Materials explosions
Live
IoT tracking of CNC machine efficiency
Questions

Industrial Automation FAQs

Which protocols do you support?

OPC UA, Modbus TCP/RTU, MQTT and most vendor REST APIs, plus custom serial bridges for older equipment.

Building for industrial automation? Let's map it.

Book a free architecture session. We'll understand your operations, identify the highest-impact opportunities and outline a clear roadmap, with no obligation.

info@vibrantcoders.com+91 82000 98823Ahmedabad · Deploying globally