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Vibrant Coders
Manufacturing · Industry 4.0

Next-generation materials requirement planning

A multi-national manufacturer faced severe database-locking issues on its legacy SAP environment. We architected a scalable MRP platform and decoupled the infrastructure using a microservices pattern.

Client
Multi-national manufacturer
Zero
downtime scaling during peak production shifts
300%
faster Bill of Materials explosions
Live
IoT tracking of CNC machine efficiency
01 · Context

The challenge

  • Planning runs on the legacy SAP environment locked tables during peak shifts, stalling shop-floor transactions and forcing planners to work overnight.
  • BOM explosions for multi-level assemblies took long enough that planners batched them, so purchase requisitions lagged real demand.
  • Machine efficiency data lived in HMI screens and paper logs, invisible to planning.
02 · Method

Our approach

  • Mapped the planning, purchase and shop-floor workflows with planners and supervisors across two plants.
  • Designed a PostgreSQL schema and service boundaries that isolated planning workloads from transactional traffic.
  • Ran the new platform in parallel with SAP for one planning cycle before cut-over.
03 · Solution

What we built

  • A microservices-based MRP platform on Laravel and PostgreSQL, with React front ends for planners, buyers and supervisors.
  • Read-optimised projections and queue-based explosion jobs so planning never blocks the line.
  • Live IoT capture of CNC machine efficiency feeding capacity planning and downtime analytics.
  • AWS RDS with auto-scaling and zero-downtime deployments through the CI/CD pipeline.
Stack & scope
  • Laravel
  • PostgreSQL
  • React.js
  • AWS RDS
  • Redis
  • Docker
  1. 01Discovery
  2. 02Architecture
  3. 03MRP platform
  4. 04IoT integration
  5. 05Parallel run & cut-over
  6. 06AMC
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info@vibrantcoders.com+91 82000 98823Ahmedabad · Deploying globally